Business Overview
- Family-owned business founded in 1939
- Manages more than 8,000 SKUs, including premium meat delicacies and artisan cheeses
- Partnered with Black Bear Distribution for 3PL services
- Distribution from Black Bear’s 300,000 square foot Delanco, NJ DC with full temperature control down to minus 10 degrees
Business Objectives
- Required higher efficiency through the DC
- Non-direct put-away, limited order visibility with mostly paper reporting
- Manual-driven picking process not optimally utilizing people and equipment
- Difficulty in implementing food-industry specific compliances like serial number tracking, “sell by date” tracking, lot code management, etc. and also tracking returns/recalls, etc.
- Direct-to-store shipments were time consuming and labor intensive
- Difficult to manage customer queries without real-time visibility
Solutions
Results
- Staged implementation achieved 100% visibility with dynamic real-time reporting
- Reduced order turnaround time by 25%
- Full system-driven put away, wave management and pick optimization with full recall capability
- Advanced receiving due to complete system integration to the production facilities
- Complete track and trace facility due to serialization down to case level
- Improved billing accuracy and audit trail